Mercedes SL Class Mercedes SL500 and Mercedes SL600 Roadsters.

SL500 misfire around idle - what next?

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  #1  
Old 11-24-2009, 04:48 PM
NickV's Avatar
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Default SL500 misfire around idle - what next?

Help! This is getting expensive and worrying for me…I recently asked a reputable local Mercedes “indi” to diagnose and resolve a misfire issue. However…we need some help as we are becoming quite baffled…

The Vehicle
• A 1995 UK-based SL500 R129-067, with the 119972 engine and LH control unit, with 87k miles (150k kilometres), running on 97 premium fuel, and owned since 2000.

Symptoms
For probably a year or two I have noticed that I always get:
• Slightly rough or shaky idle with an occasional misfire “pomph” in the pipes, not when cold, but when semi-warm and fully warm.
• Slight misfire when accelerating gently, or on a climb at very small throttle openings.
• Hesitation or cough at low revs when revving up from idle.

It might be a separate issue or a related issue but on very rare occasions, perhaps after a period of non-use, I also get:
• Several cylinders cutting out with significant drop power at small throttle openings when accelerating.

Probably separately, for some years since the LH Control Unit was replaced I get:
• The engine on acceleration sounding less deep and having a sort of fluttering sound. Sometime I wonder if it is pinking/pinging.

Background
There is some history I feel I should mention:
1. I bought the car from a proper Mercedes dealer who serviced the car for the first few years. I was eventually told they had manipulated things to pass the annual emission test (MOT) and I would have to address it properly somehow at some point. When I eventually went somewhere else for the test the car failed. This lead to Mercedes changing the O2 Sensor and then the LH Control Unit at great cost. Despite this being a relatively fast job I was made to wait a couple of hours more as apparently they had trouble “dialing things in”. I was never happy with the car after that. Although there was no misfire, the engine note on acceleration had changed from a low woomph to a slightly treble fluttering sounding “trrr-trrr-trrr-trrr-trrr”. Although the car seemed to run OK it reminded me of a lean condition. I have questioned this with many places over the years to no effect.
2. A Rotor Arm bolt sheared taking out the distributor cap etc. The car was run for a few miles on 4 cylinders to get home with a red hot exhaust from the burning of the un-ignited fuel.

Mechanical checks so far:
1. A compression test showed all 8 cylinders between 167 psi and 171 psi – no leak-down test has been performed.
2. A test for air leaks all around inlet manifold and all pipes found nothing.

Electrical checks so far:
1. Resistance of all 8 plug leads similar at ~1800 ohms .
2. Looking for sparks at night and spraying everything with water.
3. Alternative distributor caps and plug leads tried. Coils not tried.
4. Hermann diagnostics at idle showed occasional misfires on 1,2,3,5 (and perhaps others) so both banks and both distributor caps/coils are involved. Therefore, it is not an issue with one cylinder. A ‘scope variation also indicated a roughness at idle. However, Hermann indicated all electrics performing OK.
5. Number 3 plug sometimes has an uneven burn pattern. Unlike the other cylinders there is normal colour, but in an U shape on only one side of the insulator and not evenly all round.

Fuel System and Sensor checks so far:
1. Three lots of fuel cleaner.
2. Star error codes showed Crank Sensor and Camshaft Position Sensor. These were replaced and the codes have disappeared ‘so far’. We didn’t expect these to cause the misfire but there was also an occasional starting problem and we wanted to eliminate any confusion.
3. Star indicated injector timings etc. all correct. Star was used to reset everything – also used to clean the Mass AirFlow Sensor hot wire.
4. Mass AirFlow Sensor replaced temporarily – no effect.
5. Lambda sensor cleaned – not replaced. Diagnostics show this reading moving around a bit at idle – it should be more static – could be either the result OR the cause of the misfire?
6. Trim plug (in control unit bay) moved from position 1 (standard) to 5 (“Indi” thought this helped a bit) – no effect on misfire. This was in an effort to correct the fuel trim which was at 40% (from his memory) instead of the expected 50%. We may be masking the real cause here.
7. Fuel pressure checked – all OK.
8. Emissions tested and appear OK.
9. Pump the brake at idle and it nearly stalls

Potential next steps include?

1. LH Control Unit - swap with another car, fit a second hand unit, test it somehow or buy a new one. Problem…its expensive and coded to the vehicle.
2. Cam timing – could they be set up on drive wrongly? Could it have jumped when rotor arm and cap destructed?
3. Variable camshafts – does it have these…would cause a severe idling problem if set up wrong.
4. Leaky injectors or, bad spray pattern – surely this affect a specific cylinder(s) and not generally.
5. Incorrect timing – it does seem to pink/ping (weak or advanced timing).
6. Idle stabilization valve (ISV) is controlled by the LH unit. But surely this would cause a surging idle not a misfire.
7. Disconnect Lambda sensor so control unit allow rich running?
8. Temperature sensor, throttle position sensor?

Specific Questions

1. What should we try next?
2. How and who can test an LH Control Unit in the UK?
3. How can an LH Control Unit from a scrap or other vehicle be recoded to work on THIS vehicle?

Any help much appreciated….
 

Last edited by NickV; 11-25-2009 at 07:55 AM.
  #2  
Old 11-26-2009, 01:14 PM
Orb the Impaler's Avatar
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This might sound really silly - but I can't spot that you have done this...

have you changed the plugs?

I experienced the *exact* running symptoms that you are mentioning on my old SLK - it was the plugs.
 
  #3  
Old 11-26-2009, 05:57 PM
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Not silly at all...indeed I forgot to mention the obvious. The plugs were new but we swapped them anyway because the indi prefers bosch !

Thanks
 
  #4  
Old 11-27-2009, 03:46 AM
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IMPORTANT: someone took one look inside the car today and said its running too cold...it never quite reaches 80c. I now THINK I remember that it used to be more like 90c before the LH Unit was replaced....

Can anyone tell me what the normal operating temperature should read...it may just help with my very long term running problem (not the misfire).
 
  #5  
Old 11-27-2009, 04:08 AM
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maybe your cat had an internal meltdown. are you plugged up?
 
  #6  
Old 11-27-2009, 04:28 PM
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CAT MELTDOWN - When the dist cap blew up it ran on 4 with flames and glowing for a short while!

There was an exhaust rattle long before that. It passes emission tests once fully warm although there is a LTFT reading for some reason.

However...if the cat was plugged surely it would affect running at higher revs even more...not just around idle???
 
  #7  
Old 12-02-2009, 10:51 PM
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Default SL500 misfire around idle what next

My MB mechanic cannot figure out what could be causing the rough idle on my 560SL. Heres what we know it is NOT:

Vacuum leak
Fuel injector nozzles
Engine compression
Fuel filter
Spark plugs
Wires
Distributer cap/roter
Fuel distributer

Ive purchased new plugs, wires, distributer cap, and roter, new fuel distributer, and had the compression tested. The new stuff did help some, but you still smell gas when it idles.

HELP
 
  #8  
Old 12-27-2009, 02:59 AM
NickV's Avatar
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A quick update as I am still waiting for a discussion with the "Indi" I use...

Fixed misfire on pulling away - I found a hairline crack inside the circle on the back of one of the rotor arms.

Improved general running slightly - I found the intake air temperature sensor was from a later model (resistance values different) causing the engine to think the incoming air temp was lower - replaced. I also found the car running at about 65c instead of 80c due to the thermostat opening at too low a temperature - replaced and coolant system flushed.

The occasional misfire (pomph) at idle and fast idle remains...

...thanks for the help so far guys...working thru things...Happy Xmas.
 
  #9  
Old 01-04-2010, 09:48 PM
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Default Engine Miss

I hate to put it this way, but just learn to live with it. I have had the same miss for 6 years (1995 SL500). The MB dealership and my Mech have done just about everything to it, yes and alot of money. After talking to MB Germany, it has to do with the older SL500's and a certain little cam gear that will cost around 2200.00 to fix. They tell me that is more annoying than harmful and it only does after the engine warms up.


Sorry!
 
  #10  
Old 01-17-2010, 05:38 PM
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tycobb31r

Thanks - that's most interesting. Do you know any more like what cam gear and if retiming the valves might help?
 
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